Nke a igwe na-mated na C axis, ndepụta X na Z axis, atọ axis nwere ike ịbụ njikọ na-akpali ọnụ na multi-arụ ọrụ na elu ọnwụ arụmọrụ.
Ejikọtara ya na sistemụ SIEMENS 828D CNC.
Gears abụọ nke ọsọ spindle, yana ọsọ na-enweghị stepless n'ime gia, ngbanwe hydraulic gear, ịkpụ ọsọ ahịrị na-agbanwe agbanwe.Isi moto spindle bụ SIEMENS 37KW AC servo moto, belata ọsọ ma na-abawanye torque site na gia, ọsọ spindle bụ 5-200rpm.
A na-edepụta C axis site na ezigbo AC servo moto dị elu, yana mkpọchi akpaka hydraulic, na iji grating okirikiri maka nchọpụta ọnọdụ n'ezie;X axis na-anakwere SIEMENS AC servo moto na-anya ụgbọ elu yana ezigbo bọọlụ skru dị elu iji nweta mmegharị n'akụkụ, Z axis na-anakwere SIEMENS AC servo moto draịva dị elu nke na-ebelata irighiri irighiri ka ọ gaa ogologo oge, ma X, Z axis nwere grating maka nchọpụta ọnọdụ n'ezie, njikwa loop mechiri emechi, yana ezigbo nguzozi nke ọma ma kwugharịa izi ezi n'ọnọdu
Nke a bụ igwe na-arụ ọrụ dị elu nke na-arụ ọrụ nke ọma, nke kwesịrị ekwesị maka ịkpụ nkedo ígwè, ígwè na ígwè na-adịghị edozi ígwè na-eji ígwè na-agba ọsọ na ngwá ọrụ alloy siri ike.Ọ nwere ike ịbụ ntụgharị okirikiri dịpụrụ adịpụ, ihu njedebe, igbutu uzo, igbupụ, igbutu oghere dị n'ime, ụzọ igwe igwe igwe, igwe igwe okirikiri, igwu mmiri na ịpị.
Map nke workpiece:
Ụzọ igwe igwe
Eriri igwe na-agbanwe ụda
Groove na-egwe ọka, ụkpụrụ nha
Obosara ụzọ ndu | 1100mm |
Oke.dayameta siwing n'elu akwa | φ2040mm |
Oke.dayameta siwing n'elu ngwaọrụ post | φ1500mm |
Oke.workpiece ogologo | 12000mm |
Oke.workpiece arọ n'etiti etiti | 10T |
isi nnyefe | |
N'ihu nke spindle | φ220mm |
Oke ọsọ spindle | 5-200r/min |
Dayameta nke spindle | φ130mm |
N'ihu taper nke oghere spindle | metrik No.140 |
Isi moto, servo moto | 37KW |
Nkọwa.nke spindle ọgwụgwụ | 1:30 |
nnyefe nri | |
njem axis X | 85mm |
z njem axis | 11800 mm |
x axis ọsọ ọsọ njem | 4m/min |
z axis ọsọ ọsọ njem | 4m/min |
Servo moto torque od x axis | 27Nm |
Servo moto torque od z axis | 36Nm |
Horizontal 8 ike turret | 0.5.473.532.8 |
Akụkụ nke ngwá ọrụ shank | 32mmx32mm |
Ọdụdọ ọdụ | |
Dayameta quill nke ọdụ ọdụdụ | φ260mm |
Njem Quill | 300mm |
Taper oghere nke quill | metrik No.80 |
Enyemaka ezumike kwụ ọtọ (nkeji abụọ) | |
Emechiri izu ike kwụ ọtọ | φ400-φ700mm |
chuck | |
Agba agba anọ | φ1600mm |
C axis | |
Oke.torque n'okpuru clamped ọnọdụ | 3000Nm |
Idozi izi ezi nke axis C | 36″ |
Tinyegharịa izi ezi nke axis C | 18″ |
1) akwa
Ihe ndina ahụ bụ akwa akwa dị n'ala nke nwere obosara 1100mm yana nnukwu ike nkedo ájá resin.Ihe onwunwe bụ HT300.Ihe ndina nwere uru nke siri ike siri ike, nnukwu ikike ibu na nkwụsi ike dị mma
Ụzọ nduzi bụ otu ugwu na otu ihe owuwu dị larịị, isi ike nke ụzọ nduzi dị n'elu HRC52, ịdị omimi siri ike na-enyere aka ịkụda.
A na-enye oghere dị n'ime nke ahụ ihe ndina na ọgịrịga na-agba ume nke nwere ụdị W, nke na-ewusi ike siri ike nke akwa igwe ma na-ebelata nrụrụ n'ihi ibu ibu.
Mgbe ịka nká nke ihe nkedo ihe ndina, ọ nwere ike wepụ nrụgide fọdụrụnụ na nkedo ahụ, ma belata ntọhapụ nke nrụgide na nhazi na iji igwe.
Enwere oghere mkpọda na mgbawa n'azụ akwa nke a na-eji wepụ mgbawa.A na-ewepụ ihe mgbawa ahụ, coolant, mmanụ mmanye na ihe ndị ọzọ ozugbo n'ime tray mgbawa.Yabụ na ihicha mgbawa dị mma, enwere ike ịmegharị mmiri mmiri jụrụ oyi
2) Isi ihe
The spindle na-anabata nkwado nke atọ, na n'ihu n'ihu dị ka njedebe a kapịrị ọnụ, etiti na azụ azụ dị ka njedebe njem, n'ihu na azụ dị ka isi nkwado, na etiti dị ka nkwado inyeaka.A na-edobe ọnọdụ axial na njedebe ihu nke spindle, nke mere na spindle na-agbatị azụ azụ mgbe a kpochara ya, na-ewepụ mmetụta nke mgbatị okpomọkụ nke spindle na izi ezi nke ngwá ọrụ igwe.
Isi draịva nke lathe bụ Siemens AC spindle moto na-enweta site na belt pulley, gear na mgbanwe hydraulic akpaka anọ.The mgbe nile torque nso nke spindle bụ nnukwu na mgbe nile linear ọsọ igbutu nwere ike ghọtara.Ihe nrịba nke spindle bụ ihe pụrụ iche, nke nwere oke nkenke na nkwụsi ike siri ike.
A na-eji mmanụ siri ike na-ete anụ ụlọ ahụ, a na-etekwa gia na bearings site na mgbapụta mmanụ pụrụ iche.N'ihu njedebe nke spindle na-anabata usoro mkpuchi okpukpu abụọ nke labyrinth na oghere, nke nwere ike igbochi nsị mmanụ na ihe ndị si mba ọzọ ịbanye n'ụlọ akụ.
3): post ngwaọrụ
Nabata German SAUTER 8 ọnọdụ kwụ ọtọ 0.5.473.532.8, turret a nwere ọrụ nke ịcha okirikiri mpụga, ihu njedebe na eriri yana igwe igwe, igwu mmiri na ịpị.SiEMENS servo moto na-anya turret a, ma jikọtara ya na ngwa ndị a.
Ser.Mba. | Aha | Ụdị | Qty |
1 | Ike turret | 0.5.473.532.8 | 1 |
2 | Cutter isi | 0.5.901.032/077790 | 1 |
3 | 0-degree ike cutter njide | 0.5.921.106-117859 | 1 |
4 | 90-degree ike cutter njide | 0.5.921.206-117866 | 1 |
5 | Mpụga okirikiri ọnwụ ihe njide | B2-60X32X60-113908 | 2 |
6 | Ihe njide okirikiri ịcha ihe dị n'ime | E2-60X50-113961 | 2 |
4) Z na X axis:
Dayameta nke skru bọọlụ nke X axis isφ40x5, axis Z na-ebugharị site na rack na gear, modul ezé bụ m=5, na z axis na-enweta njikwa aka mechiri emechi site na nzaghachi onye na-achị achị.
5) Ngwaahịa ọdụ
Ọdụdọ ọdụ nwere akụkụ elu na akụkụ ala, quill na quill center adjusting organization na-arụnyere n'akụkụ elu.A na-eji moto na-anya njem nke ọdụ ọdụdụ.Nkịta nke azụ azụ nwere ike ịtụgharị.
6) usoro mmanu mmanu
A na-enye mmanu nke bearings na headstock, gears na bearing headstock na ndị ọzọ ikpe site na mgbapụta pụrụ iche, lubricating bearings of ball screw na onye ọ bụla lubricating ebe nke igwe na-anakwere intermittent na concentrative lubrication, na lubrication oge bụ mgbanwe, nke mere na ọ. na-egbochi nke ọma imefu mmanụ mmanu mmanu, ma nwee ike melite nzaghachi ike igwe na ndụ ọrụ nke ụzọ ntuziaka na ịghasa bọọlụ.
hydraulic usoro
A na-eji sistemu hydraulic eme mgbanwe akpaaka nke ọsọ spindle na mmanye nke gia n'isi yana mkpọchi akpaka nke C axis.
7) C axis
A na-eji moto servo na-ebugharị C axis, nwere ike gbanwee na-akpaghị aka na ọnọdụ nnyefe nke spindle na C axis, a na-etinye azụ nke spindle na grating okirikiri dị elu nke C axis na breeki damping.Site na sistemu nha mechiri emechi.
Mechaa ịkpụ okirikiri mpụga | 0.005mm |
Machining agbanwe agbanwe, na 300mm ogologo | 0.03mm |
Flatness nke imecha ịcha larịị, | |
na dayameta 300mm | 0.025mm, concap |
Akụkụ X | |
nguzozi ziri ezi | X≤0.03mm |
kwugharịa n'ọnọdu ziri ezi | X≤0.012mm |
Axis Z | |
Ndokwa ziri ezi, n'ogologo 10000mm | X≤0.13mm |
Tinyegharịa izi ezi n'ọkwa | X≤0.05mm |
C axis | |
nguzozi ziri ezi | 36" |
kwugharịa n'ọnọdu ziri ezi | 18” |